Alcast has the machining capability and knowledge to machine variety of materials, including Brass, Aluminium, Steel, Stainless Steel, Casting Material and many more.
We specializes in CNC machining of precision components and assist you with every aspects of product from design to manufacturing. No matter how complicated the product is, we are able to meet all of your requirements. We utilizes the latest state-of-art CNC turning equipments in the market to ensure that all standards either met or exceed your expectations.
Using latest technology in machinery and software, we are able to produce quality product at a competitive price within a short lead time.
Our CNC machines are operated by highly skilled and experienced machinists and talented engineers are working continuously, to ensure the required quality standards through rigorous quality assurance process.
Our team of machinists have thousands of hours of experience providing CNC turning fabrication services to a wide range of industries. Our extensive knowledge and experience is what sets us apart from others, which is exactly why so many choose us for all of their CNC Turning needs.
Currently, we have large numbers of CNC turning centers of international repute which includes Jobber XL, Jobber Junior, LT-20 of ACE designers and LL-15, Smart Turn of LMW Make.
| Maximum Machining Length | 270.0 mm |
| Maximum Longitudinal Travel | 400.0 mm |
| Max. Spindle Speed | 4000 RPM |
| Tooling Station | 8 nos |
| Maximum Machining Length | 270.0 mm |
| Maximum Longitudinal Travel | 300.0 mm |
| Max. Spindle Speed | 4000 RPM |
| Tooling Station | 8 nos |
| Maximum Machining Length | 670 mm |
| Maximum Machining Diameter | 370 mm |
| Max. Spindle Speed | 4000 RPM |
| Tooling Station | 8 nos |
| Maximum Machining Length | 262.0 mm |
| Maximum Machining Diameter | 200.0 mm |
| Max. Spindle Speed | 4500 RPM |
| Tooling Station | 8 nos |
| Maximum Turning Length | 310.0 mm |
| Maximum Turning Diameter | 320.0 mm |
| Max. Spindle Speed | 6000 RPM |
| Tooling Station | 8 nos |
Alcast offers CNC milling services, producing high quality components for use in demanding application including indian Ordnance Factories and other engineering products covering the large section of industries.
We have VMC 300, VMC 400, having high spindle speed, high pressure coolant feed & tool monitoring. With these we are able to produce small, complex large components to the highest of tolerance.
| Table Longitudinal Travel (X-axis) | 350 mm |
| Table Cross Travel (Y-axis) | 300 mm |
| Headstock Travel (Z-axis) | 300 mm |
| Table Size (mm*mm) | 600*350 |
| Max. Load On Table(std./opt.) | 200/400 kgf |
| Max. Spindle Speed | 6000 rpm |
| Feed Rate(mm/mm) | 1/10000 |
| Tool Storage Capacity | 12 nos |
| Table Longitudinal Travel (X-axis) | 600 mm |
| Table Cross Travel (Y-axis) | 415 mm |
| Headstock Travel (Z-axis) | 460 mm |
| Table Size (mm*mm) | 900*450 |
| Max. Load On Table(std./opt.) | 300 kgf |
| Max. Spindle Speed | 6000 rpm |
| Feed Rate(mm/mm) | 1/10000 |
| Tool Storage Capacity | 20 (Twin arm) |
Multi-pallet production system with VMCH allow us to run “light out”, cutting half the labor hours per machine, keeping our costs competitive. In addition to reducing labor hours per machine, multi-pallet production optimizes our cut time per shift, which increases throughput, shortens lead-times, and increases capacity.
All of our CNC lathes and CNC millings features the latest CAD/CAM & CAPSTURN software for input of your CAD Data & Models directly to the machine, ensuring accurate programming, quick set up times. TPM Track Software enhance our monitoring system and improve productivity & quality.
We manufacture Aluminium and Zinc Alloy Pressure & Gravity Die Castings. Our superior quality and high performance die casting components required for arms & ammunitions are being supplied regularly to various Ordnance Factories in the country. We also cater to electrical equipment & business machine manufacturer for their pressure die cast components requirement.
Casting is done in a very controlled environment to avoid any contamination in the bath during melting. Each & every heat melt is being tested on Atomic Absorption Spectrophotometer to check the harmful element in the melt to take the remedial action on the spot.
We also feature in house tool design and construction of dies along with casting and secondary machining capabilities. We also offer value added secondary operation from vertical and horizontal CNC machining, surface coating to assembly, packaging and shipping.
While CNC milling and CNC turning is typically the preferred manufacturing method for most small, medium and large production requirements, manual milling and turning remains an effective method for the production of prototypes and new products for development and test.
In addition to our comprehensive suite of CNC mills and lathes, ALCAST has a large range of manual lathes, milling, drill machines of different capston automates ranges and many more, which are operated by our team of highly experienced operators. We are able to produce new or modified components extremely quickly, which is often essential for the rapid development and test of new components.
Our in-house design team often utilize manual milling and turning to manufacture prototype parts during the development of new products for external clients. This allows rapid product development in much quicker timeframes than could be achieved with separate design and manufacturing locations.
Apart from this, our machine shop provide spares and repair capability ensuring that our other product line do not disturbed.
We have the facilities of manufacturing a wide area of sheet metal components and providing cutting services. Our press shop is well equipped with Power Presses ranging from 5 Ton to 100 Ton capacity. Apart from this, we also have pneumatic & hydraulic presses of different range to manufacture small press components to a large size sheet metal work. Our products are mainly used in house for various assemblies which we manufacture for defence.
However, we are looking for new clients to serve them with our competitive offer. We can manufacture sheet metal components of all grade of raw material like mild steel, stainless steel, Aluminium and brass in diverse sizes, shapes, models, finishes and other related specifications as per the customer requirement.
We have a well equipped and skilled assembly department. Our dedicated assembly facility ensures that we can deliver a complete range of value added products. We are able to handle very complex assemblies in short and medium production runs. The workforce and machineries used to produce the products are stationary along the line and the product moves through the cycle, from start to finish.
The assembly process is completely integrated into the overall production process, with each operators being highly trained, cross-trained and focused for quality assurance.
Our team of experienced engineers ensure high level of quality, reliability and consistency for all assembly products.
We have a well equipped tool room for manufacture of Die Tools, Jigs & Fixtures, Gauges etc. for our in house use. This section is self sufficient to take care of all maintenance job of all manufacturing sections.
Most of the product which we manufacture are followed by surface coating for corrosion resistance. Alcast have an extensive line of metal finishing facilities like Anodizing Chromate Passivation, multiple type of electro plating, phosphating, lacquering, painting etc.
We also established in house testing laboratory to ensure about the quality surface treatment with multiple tests and provide our customers with best of quality.
Shipping and receiving is an important part of the process of supplying high-quality components on time. Our shipping department co-ordinates both incoming and out-going product, including our outsourcing needs. Getting our product to our customers in undamaged condition is our highest priority. Depending on the size and weight of the parts, we custom design our packing Boxes to meet the needs of each individual product.
+91651 - 2271864 (H.O),+91651 - 2271867 (FAX) 